:	Jul 15, 2004

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Disconnect the battery ground cable.

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Make the SRS system safe.

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Remove the engine cover.

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Remove the radiator grille.

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Remove the air cleaner assembly.

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Remove the four-wheel drive control module.

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Remove the battery tray.

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Remove the auxiliary battery tray.

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Remove the ECM cover.   Disconnect 2 electrical connectors for access.   Disconnect the 2 ECM electrical connectors.   Remove the 4 Torx screws.

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Remove the ECM.   Remove the ECM top cover.

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Remove the BJB cover.   Release the clip.

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Disconnect the battery positive cable from the BJB.   Remove the nut.

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Remove both cowl side trim panels.

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Remove the CJB.

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Release the CJB bracket.   Release the 3 upper wiring harness clips.   Remove the 2 bolts.

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Remove the CJB bracket.   Disconnect the 2 electrical connectors.   Release the 3 lower wiring harness clips.   Remove the 2 nuts.

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Release the 2 ground cables from the lower A-pillar.   Remove the nut.

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Disconnect the heater motor electrical connector.

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Release the BJB from the bracket.   Remove the bolt.

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Remove the battery ground cable.   Remove the nut.   Release the additional ground cable.

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Release the BJB wiring harness from the bulkhead.   Disconnect the 6 electrical connectors.   Release the grommet.

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Raise and support the vehicle.

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Remove both front fender splash shields.

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Remove both headlamps.

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Passenger side: Disconnect the engine wiring harness electrical connector.

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Passenger side: Disconnect the transfer case electrical connector.

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LH side: Release the wiring harness from the fuel fired heater.   Disconnect the 3 electrical connectors.   Release the 3 clips.

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LH side: Disconnect the washer jet hose.

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LH side: Disconnect the adaptive front lighting control module electrical connector.

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LH side: Release the A/C lines from the body panel.   Remove the nut.

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LH side: Disconnect the 3 body panel electrical connectors.

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LH side: Release the 3 body panel ground cables.   Remove the nut.

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LH side: Release the 2 air suspension pipes from the wiring harness.   Release the 7 clips.

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LH side: Disconnect the ABS electrical connector.

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LH side: Release 3 engine compartment ground cables.   Remove the 3 nuts.   Release the 2 clips.

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LH side: Release the washer reservoir wiring harness.   Disconnect the 3 electrical connectors.   Disconnect the 2 washer jet hoses.

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LH side: Disconnect the coolant expansion tank level switch electrical connector.

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LH side: Disconnect the brake pad wear sensor electrical connector.

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LH side: Release the wiring harness.   Release the grommet.   Release the 4 clips.

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Remove the windshield wiper motor.

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Remove the hood pad.   Remove the 11 clips.

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Release the hood wiring harness.   Disconnect the 2 washer jet hoses.   Disconnect the 2 electrical connectors.   Release the 10 clips.   Remove the wiring harness cover.   Release the grommet.

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:   4.0L illustration shown, 2.7L Diesel is similar. Disconnect the A/C pressure transducer electrical connector.

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:   4.0L illustration shown, 2.7L Diesel is similar. Disconnect the battery to engine compartment wiring harness electrical connector.

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:   4.0L illustration shown, 2.7L Diesel is similar. Release the wiring harness from the plenum.   Release the 2 clips.   Remove the 3 nuts.

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Disconnect the brake fluid reservoir electrical connector.

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Disconnect the ABS module electrical connector.

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Remove the air suspension control module.

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Driver side: Disconnect 2 electrical connectors from the lower A-pillar.

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Driver side: Release the wiring harness from the bulkhead.   Release the grommet.

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RH side: Release the heater pipes from the body panel.   Remove the nut.

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RH side: Disconnect the 3 body panel electrical connectors.

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RH side: Release the 3 body panel ground cables.   Remove the nut.

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RH side: Disconnect the ABS electrical connector.

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RH side: Release the air suspension pipe from the wiring harness clip.

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RH side: Release 2 engine compartment ground cables.   Remove the 2 nuts.

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Disconnect the ambient air temperature sensor electrical connector.

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Disconnect both front impact severity sensor electrical connectors.   Release the 3 clips.

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RH side: Release the wiring harness.   Release the 9 clips.

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Disconnect the hood switch electrical connector.

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Disconnect both horn electrical connectors.

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If installed, disconnect the speed control module electrical connector.

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If installed, disconnect the pollution sensor electrical connector.   Release the clip.   Release the grommet.

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:   4.0L illustration shown, 2.7L Diesel is similar. Release the hood release cable.   Release from the 3 clips.

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Disconnect the front bumper wiring harness electrical connector.

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With assistance, remove the BJB and wiring harness.

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With assistance, install the BJB and wiring harness.

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Connect the front bumper wiring harness electrical connector.

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Attach the hood release cable.   Secure with the clips.

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If installed, connect the pollution sensor electrical connector.   Install the grommet.   Secure the clip.

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If installed, connect the speed control module electrical connector.

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Connect the horn electrical connectors.

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Connect the hood switch electrical connector.

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RH side: Secure the wiring harness.   Secure the clips.

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Connect both front impact electrical connectors.   Secure the clips.

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RH side: Attach the air suspension pipe.

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Connect the ambient air temperature sensor electrical connector.

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RH side: Attach the engine compartment ground cables.   Tighten the nuts to 25 Nm (18 lb.ft).

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RH side: Connect the ABS electrical connector.

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RH side: Attach the body panel ground cables.   Tighten the nut to 25 Nm (18 lb.ft).

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RH side: Connect the body panel electrical connectors.

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RH side: Secure the heater pipes to the body panel.   Tighten the nut to 10 Nm (7 lb.ft).

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Driver side: Attach the wiring harness to the bulkhead.   Install the grommet.

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Driver side: Connect the lower A-pillar electrical connectors.

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Install the air suspension control module.

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Connect the ABS module electrical connector.

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Connect the brake fluid reservoir electrical connector.

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Attach the wiring harness to the plenum.   Secure the clips.   Tighten the nuts to 4 Nm (3 lb.ft).

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Connect the battery to engine compartment wiring harness electrical connector.

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Connect the A/C pressure transducer electrical connector.

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Attach the hood wiring harness.   Install the grommet.   Install the cover.   Secure with the clips.   Connect the electrical connectors.   Connect the washer jet hoses.

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Install the hood pad.   Install the clips.

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Install the windshield wiper motor.

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LH side: Attach the wiring harness.   Install the grommet.   Secure the clips.

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LH side: Connect the brake pad wear sensor electrical connector.

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LH side: Connect the coolant expansion tank level switch electrical connector.

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LH side: Attach the washer reservoir wiring harness.   Connect the washer jet hoses.   Connect the electrical connectors.

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LH side: Attach the engine compartment ground cables.   Secure the clips.   Tighten the nuts to 25 Nm (18 lb.ft).

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LH side: Connect the ABS electrical connector.

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LH side: Attach the air suspension pipes.   Secure the clips.

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LH side: Attach the body panel ground cables.   Tighten the nut to 25 Nm (18 lb.ft).

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LH side: Connect the body panel electrical connectors.

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LH side: Secure the A/C lines to the body panel.   Tighten the nut to 10 Nm (7 lb.ft).

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LH side: Connect the adaptive front lighting control module electrical connector.

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LH side: Connect the washer jet hose.

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LH side: Attach the wiring harness to the fuel fired heater.   Connect the electrical connectors.   Secure with the clips.

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Passenger side: Connect the transfer case electrical connector.

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Passenger side: Connect the engine wiring harness electrical connector.

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Install the headlamps.

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Install the fender splash shields.

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Attach the BJB wiring harness to the bulkhead.   Connect the electrical connectors.   Install the grommet.

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Install the battery ground cable.   Attach the additional ground cable.   Tighten the nut to 25 Nm (18 lb.ft).

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Secure the BJB to the bracket.   Tighten the bolt to 6 Nm (4 lb.ft).

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Connect the heater motor electrical connector.

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Connect the ground cables to the lower A-pillar.   Tighten the nut to 10 Nm (7 lb.ft).

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Install the CJB bracket.   Tighten the nuts to 10 Nm (7 lb.ft).   Secure the clips.   Connect the electrical connectors.   Tighten the bolts to 25 Nm (18 lb.ft).

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Install the CJB.

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Connect the battery positive cable to the BJB.   Tighten the nut to 25 Nm (18 lb.ft).

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Install the BJB cover.   Secure the clip.

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Install the ECM.   Install the ECM top cover.

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Install the ECM cover.   Tighten the Torx screws.   Connect the electrical connectors.

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Install the auxiliary battery tray.

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Install the battery tray.

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Install the four-wheel drive control module.

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Install the air cleaner assembly.

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Install the radiator grille.

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Install the engine cover.

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Connect the battery ground cable.

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Check the headlamp beam alignment.